Custom Designed Wedge Wire Wrapped Tube, Johnson Screen Filter Pipe: Essential Components for Industrial Filtration and Separation Processes
A wedge wire-wrapped tube, also known as a Johnson screen filter pipe, is a cylindrical filtration screen made of stainless steel or other corrosion-resistant alloys. It consists of V-shaped wires wrapped around longitudinal support rods, creating a continuous slot design.
This structure allows for superior filtration efficiency, precise slot openings, and resistance to clogging. The continuous slot design ensures uniform flow distribution and prevents blockages, making it ideal for various industrial filtration systems.
• High-Strength Stainless Steel Construction
Made from durable materials such as SS304, SS316, or Duplex stainless steel.
Resistant to corrosion, high pressure, and extreme temperatures.
• Continuous Slot Design for Optimal Filtration
The Vee wire structure prevents clogging and allows for smooth liquid flow.
The high open area ensures efficient filtration and reduced pressure drop.
• Customizable Slot Sizes and Designs
Available in various slot widths to suit different filtration requirements.
Custom configurations for applications in industrial and municipal sectors.
• Long Service Life and Easy Maintenance
High mechanical strength prevents deformation under heavy loads.
Easy to clean and maintain, reducing downtime and operational costs.
Various Applications of Wedge Wire-Wrapped Tubes
• Food and Beverage Processing: Applied in breweries, dairy processing, and sugar refineries for liquid-solid separation.
• Mining and Mineral Processing: Used in dewatering applications to remove excess water from slurry and mining materials.
• Industrial Wastewater Treatment: Integral in wastewater treatment plants for screening and filtration processes.
• Agriculture: Employed in processing agricultural products such as corn for ethanol production, sugar extraction, and fertilizer manufacturing, where efficient solid-liquid separation is critical.
• Natural Rubber Processing: Replacing traditional perforated mesh, wedge wire screens serve as static screens in rubber processing plants, improving the efficiency of liquid-solid separation processes.
Customization Options
Customization plays a pivotal role in tailoring these filtration solutions to spe cific operational requirements. Key customizable parameters include:
✔ Slot Size Range: Slot openings can be precisely configured from as narrow as 0.02mm up to 30mm, accommodating diverse filtration needs across various industries.
✔ Materials: While stainless steel variants like SS304, SS316, and SS316L are common due to their corrosion resistance, options such as Duplex stainless steel, Hastelloy, and other alloys are available for environments with unique chemical or temperature challenges.
✔ Diameter and Length: Diameters can range from 19mm to 2000mm, with lengths extending up to 6 meters, ensuring adaptability to both small-scale and large-scale filtration systems.
✔ Connection Types: Depending on installation requirements, end connections can be customized to include threaded fittings, flanges, welded rings, or other spe cialized connectors.
With customized Johnson screen filter pipes, industries can specify slot sizes, diameters, lengths, and materials based on unique operational needs. Whether for high-flow liquid filtration or industrial separation, tailor-made solutions ensure maximum efficiency, durability, and cost-effectiveness.
